A technical dictionary of printmaking, André Béguin.
The Chemistry of Ferric Chloride
Since Rembrandt , etchers have used nitric acid and
Dutch mordant to etch copper. At th eturn of the century ferric
chloride solution was introduced in gravure work principally because
of its interaction with gum bichromate gelatine. With the increased
emphasis on health and safety at work, we have had to reappraise
these and other chemicals we use.
The salt, ferric chloride, has none of the disadvantages associated
with the other two etching solutions: it does not produce dangerous
fumes, is odourless and, though corrosive, is not absorbed through
the skin.
Ferric chloride solutions in water are strongly acidic but in their
reaction with copper no significant fumes or gases are produced.
Simply, except in the presence of free oxygen, copper will not react
to any significant extent with hydrochloric acid which is the acid
produced with ferric chloride solutions.
When ferric chloride is dissolved in water the solution becomes
strongly acidic as a result of hydrolysis. The chemical reaction, in
words and formulae are:
basically, ferric chloride in water solution ionizes to iron (ferric)
and chloride ions; whilst the water ionizes to hydrogen and hydroxyl
ions;
FeCL³ |
<====> |
Fe³ + 3CL |
(1) | ||
H²O |
<====> |
H³ + OH |
(2) |
The ferric ions will partially combine with the hydrogen and hydroxyl ions to form ferric hydroxide, a compound which is only slightly soluble and precipitates from solution as a brown solid.
Fe³ + 3OH |
Fe(OH)³ |
(3) |
This precipitation can be regarded as removing hydroxyl ions from the solution, leaving a relative excess of hydrogen ions and it is this access of hydrogen ions that makes the solution acidic. Because of a property of metals known as electro- negativity, copper replaces iron from the solution and forms a mixture of ferrous and cupric irons. Effectively this copper dissolves without producing any gas;
2Fe³ |
+ |
Cu(solid) |
<===> |
2Fe³ |
+ |
Cu² |
(4) |
Ferrous oins become unceasingly stable as the solution becomes acidic and this helps the copper dissolution to proceed more easily, whilst in basic (less acidic) solutions the tendency is for ferrous ions to convert back to ferric. As more copper dissolves and the solubility limit is exceeded, cupric chloride precipates from the solution, as anything from a green to a blue solid.
Strengths and Mixing
Ferric chloride can be obtained either as a solid (not recommended as
it can give off highly toxic hydrogen chloride fumes when mixed with
water) or in liquid form which is usually supplied in a strength of
45° Baume. This measurement equates to a specific gravity of
approximately 1.43 or a weight to volume ratio of 39-41%. Purveyors
of ferric chloride can use any of these measurements and often
profess complete ignirance of any form of the others!
To form the basic stock etching solution, water is added in the ratio 2 parts water to 1 part ferric chloride solution in a solution strength of 42° Baume.
Preparing the solution
At this stage the strongly acidic feeric chloride requires further
treatment to remove free acid and to condition the solution. Either
small quantities of copper may be added and allowed to dissolve or (a
more effective way) take 10cc of stock solution and add 10cc of 9%
household ammonia solution. This results in a sludge of ferric
hydroxide which is allowed to settle before pouring off the liquid
and adding the precipitate to 1 litre of the stock solution. Once an
etching cycle using ferric chloride has been initiated, the third
method is probably easier. Here, spent ferric chloride liquor
(containing ferric hydroxide) is added to the new stock 42° Baume
solution, in the proportion 1 part spent liquor to 10 parts 42° Baume
solution.
Colour in Use
The optimum etching conditions usually occur after some etching has
been done (this reflecting an "incubation" period for the chemical
reaction to settle down) but as etching reaction proceeds the
solution becomes less effective. The progress of this exhaustion can
be observed by the colour changes - from an initial red brown (ferric
hydroxide) through a turbid (muddy) brown (ferric and ferrous
hydroxide) when the solution is working at its most efficient, and
finally to a dark green solution and black precipitate (cupric salts
in solution and precipitated with hydroxides. At this stage the
solution is exhausted and requires disposal. This can be effected by
the slow addition of either calcium (washing soda crystals or soda
ash) - until effervescence ceases (and a ph of 7 is reached). At this
point the solution is neutralized and may be disposed of
safely.
The Upside Down Myth
The normal recommendation is to bite copper plates in ferric chloride
inverted or on edge to avoid precipitate ferric hydroxide clogging
the etched line, thus halting etching. However, there is little need
for this if the plate is bitten face up and removed from the solution
every 20 minutes then washed in cold running water to remove the
precipitate before continuing to bite. This procedure does not
present the hazard of other etchants and has the advantage of
checking progress. Extremely deep bites or plates for relief etching
are still bitten upside down. In completion of any biting, or if the
plate is to stand between bites for any length of time, ir should
always be cleaned thorougly with running water, since reidual ferric
chloride in bitten lines will continue to react.
Ease of Use
To summarize, ferric chloride is a chemical and should be handled
with respect. However, it does not present the level of hazard
associated with nitric acid and Dutch mordant; indeed the only
precoautions necessary are to keep the solution in a plastic bath and
wash off any liquid on the skin with water. Extraction and fume
cupboards are not necessary.
A 42° Baume solution at its most effective is very
good for a deep line bite. When diluted to approximately 32° Baume by
the addition of an equal part of water, it becomes very effective for
soft-ground and delicate work without a noticeable loss of biting
time, and reduces foul biting. Due to the low depth of bite necessary
in aquatint, the strength of the solution tends to be a personal
taste (some acrylic resist techniques require a certain strength of
ferric chloride solution). The minus side is the length of time taken
to bite a plate.
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